KERN COMMUNITY COLLEGE DISTRICT – CERRO COSO COLLEGE

MCTL C212 COURSE OUTLINE OF RECORD

  1. DISCIPLINE AND COURSE NUMBER:
    MCTL C212
  2. COURSE TITLE:
    Advanced Machine Shop/Tool Problems
  3. SHORT BANWEB TITLE:
    Adv Machine Shop
  4. COURSE AUTHOR:
    Ama, Ron
  5. COURSE SEATS:
    -
  6. COURSE TERMS:
    70 = Fall; 30 = Spring
  7. CROSS-LISTED COURSES:
  8. PROPOSAL TYPE:
    CC Course Revision
  9. START TERM:
    70 = Fall, 2012
  10. C-ID:
  11. CATALOG COURSE DESCRIPTION:
    This course provides students with an understanding of quality control techniques in manufacturing. Students describe characteristics of metals and finishes, as well as other manufacturing processes. In this advanced course, students solve a complex manufacturing design problem and produce a product, using appropriate tools and techniques.

  12. GRADING METHOD

    Default:
    S = Standard Letter Grade
    Optional:
    A = Audit;P = Pass/No Pass
  13. TOTAL UNITS:
    3

  14. INSTRUCTIONAL METHODS / UNITS & HOURS:

    Method
    Min Units
    Min Hours
    Lecture
    2
    36
    Lab
    1
    54
    Activity
    0
    0
    Open Entry/Open Exit
    0
    0
    Volunteer Work Experience
    0
    0
    Paid Work Experience
    0
    0
    Non Standard
    0
    0
    Non-Standard Hours Justification:

  15. REPEATABILITY

    Type:
    Non-Repeatable Credit
  16. MATERIALS FEE:
    Yes
  17. CREDIT BY EXAM:
    No
  18. CORE MISSION APPLICABILITY:
    Associate Degree Applicable (AA/AS);Certificate of Achievement (COA);Career Technical Education (CTE)
  19. STAND-ALONE:
    No

  20. PROGRAM APPLICABILITY

    Required:
    Machine Tool Technology AS (AS Degree Program)
    Machine Tool Technology Cert (Certificate)
    Elective:
    Trades Practices (AA Degree Program)
    Trades Practices AA (AA Degree Program)

  21. GENERAL EDUCATION APPLICABILITY

    Local:
    IGETC:
    CSU:
    UC Transfer Course:
    CSU Transfer Course:

  22. STUDENT LEARNING OUTCOMES Upon completion of the course, the student will be able to

    1. Identify and describe quality control classifications and techniques.
    2. Identify and describe ferrous, nonferrous and exotic metals and typical usage.
    3. Describe heat treatment types, equipment and applications.
    4. Describe metal finishing processes and applications.
    5. Solve a complex manufacturing design problem.
    6. Construct a product using appropriate tools and techniques.

  23. REQUISITES

    Prerequisite:

    MCTL C211

  24. DETAILED TOPICAL OUTLINE:

    Lecture:

      A       Introduction and Review of Student Project

    B       Quality Control

    1        The History of Quality Control

    2        Classifications of Quality Control

    3        Nondestructive Testing Techniques

    4        Other Quality Control Techniques

    C        Metal Characteristics

    1        Classifying Metals

    2        Ferrous Metals

    3        Nonferrous Metals

    4        Copper-based Alloys

    5        High-temperature Metals

    6        Rare Metals

    D        Heat Treatment of Metals

    1        Heat-treatable Metals

    2        Types of Heat Treatment

    3        Heat Treatment of Other Metals

    4        Heat-treating Equipment

    5        Hardening Carbon Steel

    6        Tempering Carbon Steel

    7        Case Hardening Low-carbon Steel

    8        Hardness Testing

    9        Heat-treating Safety

    E        Metal Finishing

    1       Quality of Machined Surfaces

    2        Other Metal Finishing Techniques

    F         Electromachining Processes

    1        Electrical Discharge Machining (EDM)

    2        Electrical Discharge Wire Cutting (EDWC)

    3        Electrochemical Machining (ECM)

    G        Nontraditional Machining Techniques

    1        Chemical Machining

    2        Hydrodynamic Machining (HDM)

    3        Ultrasonic Machining

    4        Electron Beam Machining (EBM)

    5        Laser Beam Machining

    H        Other Processes

    1        Machining Plastics

    2        Chipless Machining

    3        Powder Metallurgy

    4        High-energy-rate Forming (HERF)

    5        Cryogenic Applications

    I          Occupations in Machining Technology

     

    Lab:

     

     

     

      A       Introduction and Review of Student Project

    B       Quality Control

    1        Nondestructive Testing Techniques

    2       Other Quality Control Techniques

    C        Metal Characteristics

    1        Classifying Metals

    2        Ferrous Metals

    3        Nonferrous Metals

    4        Copper-based Alloys

    5        High-temperature Metals

    6        Rare Metals

    D        Heat Treatment of Metals

    1        Heat-treatable Metals

    2        Types of Heat Treatment

    3        Heat Treatment of Other Metals

    4        Heat-treating Equipment

    5        Hardening Carbon Steel

    6        Tempering Carbon Steel

    7        Case Hardening Low-carbon Steel

    8        Hardness Testing

    9        Heat-treating Safety

    E        Metal Finishing

    1       Quality of Machined Surfaces

    2        Other Metal Finishing Techniques

  25. METHODS OF INSTRUCTION--Course instructional methods may include but are not limited to

    1. Audiovisual;
    2. Demonstration;
    3. Discussion;
    4. Laboratory;
    5. Lecture;
    6. Outside reading;
    7. Peer analysis, critique & feedback;
    8. Performance;
    9. Problem Solving;
    10. Project-based learning;
    11. Skills Development and Performance;
    12. Written work;

  26. OUT OF CLASS ASSIGNMENTS: Out of class assignments may include but are not limited to

    Reading assignments: Students read textbook chapters relevant to the weekly topic. Written assignments: Students write a report on estimating the time and cost of a project including the choice of material and required machining sequences.

  27. METHODS OF EVALUATION: Assessment of student performance may include but is not limited to

    A. Quizzes and exams
    Example: A quiz will assess students' ability to identify various heat treatments of metals.

    B. Written assignments
    Example: Students will discuss quality control techniques and recommend a particular technique for a given scenario.

    C. Projects
    Example: Students will be select and use appropriate machining tools to manufacture a moderately complex product.

  28. TEXTS, READINGS, AND MATERIALS: Instructional materials may include but are not limited to

    Textbooks
    Kibbe, R., Neely, J., White, W., Meyer, R.. (2009) Machine Tool Practices, 9th, Pearson
    -
    Manuals
    Periodicals
    Software
    Other
    Reference Material: Machinery Handbook and Supplement
    Student’s shop reference handbook
    Machine Tool practices
  29. METHOD OF DELIVERY:
    Face to face;
  30. MINIMUM QUALIFICATIONS:
    Industrial Technology;Machine Tool Technology;

  31. APPROVALS:

    Origination Date
    11/18/2011
    Last Outline Revision
    02/10/2012
    Curriculum Committee Approval
    02/10/2012
    Board of Trustees
    03/08/2012
    State Approval
    03/14/2012
    UC Approval
    UC Approval Status
    CSU Approval
    50 = Summer 2012
    CSU Approval Status
    Approved
    IGETC Approval
    IGETC Approval Status
    CSU GE Approval
    CSU GE Approval Status